https://bin95.com/articles/ Articles from Business Industrial Network on electrical and mechanical maintenance, maintenance management, automation, engineering, safety, and industrial workforce topics. en-us Mon, 02 Nov 2026 02:07:34 GMT 1440 https://bin95.com/articles/maintenance-management/manufacturing-training-for-maintenance.htm https://bin95.com/articles/maintenance-management/manufacturing-training-for-maintenance.htm This whitepaper on developing a manufacturing training program for maintenance is for maintenance managers and executives considering implementing one. New https://bin95.com/articles/electrical/allen-bradley-vfd-training.htm https://bin95.com/articles/electrical/allen-bradley-vfd-training.htm This article shares key points from our Allen Bradley Freak drive training course. Examples are VFD drive working principles, sizing VFD for motors, and VFD Operating Temperatures. Electrical https://bin95.com/articles/mechanical/rotating-machinery-testing.htm https://bin95.com/articles/mechanical/rotating-machinery-testing.htm Ask these rotating machinery testing questions if you want reliable and safe rotating equipment. It will help you develop sound technical integrity strategies. Mechanical https://bin95.com/articles/maintenance-management/manufacturing-automation-sustainability.htm https://bin95.com/articles/maintenance-management/manufacturing-automation-sustainability.htm Manufacturing automation sustainability significantly improves with maintenance automation training. Two case studies that both focus on the final end-user, the maintenance department. Maintenance Management https://bin95.com/articles/automation/automation-technician-training.htm https://bin95.com/articles/automation/automation-technician-training.htm 2024 PLC automation trends. Essential for acclimating automation technician training students. Trends in PLC programming languages are also explored. Automation https://bin95.com/articles/electrical/engineering/electric-motor-load-testing.htm https://bin95.com/articles/electrical/engineering/electric-motor-load-testing.htm Electric Motor Load Testing: The effect of process changes on electric motors explains the effect of changing process loads on AC induction electric motors. Engineering https://bin95.com/articles/safety/unblock-downloads.htm https://bin95.com/articles/safety/unblock-downloads.htm Simple instructions on how to unblock downloads on Windows 10 & 11. More importantly, learn how to stop Windows Internet Explorer from blocking it in the first place. Safety https://bin95.com/articles/maintenance-management/disadvantages-of-online-classes.htm https://bin95.com/articles/maintenance-management/disadvantages-of-online-classes.htm There are advantages and disadvantages of online learning. This article and infographic focus on the 2024 Top 5 Disadvantages of Online Classes for Employees by comparing them to the much more cost-effective alternative: software-based courseware. Opinion https://bin95.com/articles/archived/best-find-a-job.htm https://bin95.com/articles/archived/best-find-a-job.htm Best us government online resources reviewed. While the article focuses on specific tools to contact employing companies, the premise of the two US government sites discussed is to provide tools that broaden the job seeker's employment choices. Archived https://bin95.com/articles/electrical/motor-nameplate-fla.htm https://bin95.com/articles/electrical/motor-nameplate-fla.htm Before getting to what the letters FLA on a motor nameplate stand for, the how-to-read motor nameplate infographic is below. At the end, we look at the difference between FLA and FLC. New https://bin95.com/articles/electrical/instrumentation-and-process-control-training.htm https://bin95.com/articles/electrical/instrumentation-and-process-control-training.htm These are two sections from the Instrumentation and Process Control book (33-page white paper). The two sections excerpted here are Differential Pressure Transmitters and the Capacitance Level Sensor Principle section. Electrical https://bin95.com/articles/mechanical/industrial-laser-cleaning.htm https://bin95.com/articles/mechanical/industrial-laser-cleaning.htm A a comprehensive guide that breaks down how industrial laser cleaning works, what it can remove, the types of machines available, and how it compares to chemical and abrasive methods. Mechanical https://bin95.com/articles/maintenance-management/preventive-maintenance-planner.htm https://bin95.com/articles/maintenance-management/preventive-maintenance-planner.htm Excerpt from the Maintenance Planner Scheduler Course PowerPoint. The Maintenance Planner Scheduler job description is where we start. It is much more than a Preventive Maintenance Planner job description. Maintenance Management https://bin95.com/articles/automation/open-production-line-factoryio.htm https://bin95.com/articles/automation/open-production-line-factoryio.htm Introduction to the open production line using Factory IO and Siemens S7-300 simulators. An intermediate lesson featuring a two-machining center production line. Automation https://bin95.com/articles/electrical/engineering/motor-curent-protection.htm https://bin95.com/articles/electrical/engineering/motor-curent-protection.htm Protect against under and over currents for an electric motor-driven plant and save downtime. Real-world examples of keeping motor currents within limits. Engineering https://bin95.com/articles/opinion/computer-literacy-skills-required.htm https://bin95.com/articles/opinion/computer-literacy-skills-required.htm Computer literacy skill advice for those working in manufacturing and in industrial computing. It also explores the pros and cons of PC vs. Mac in the business, industrial, and manufacturing industries. The article discusses the difference between apps and computer software regarding OS and literacy. Safety https://bin95.com/electrical-training-simulator/distance-learning-centers-usa.htm https://bin95.com/electrical-training-simulator/distance-learning-centers-usa.htm Numerous distance learning centers in the USA cater to the diverse needs of students from around the world. If you would like to take courses in a USA distance learning center, this guide has everything you need to know. Opinion https://bin95.com/articles/archived/lean-six-sigma-dmaic.htm https://bin95.com/articles/archived/lean-six-sigma-dmaic.htm You can not have truly lean manufacturing without also having lean maintenance. This article provides a detailed overview of how to implement lean maintenance successfully, from identifying barriers and defining the problem to arriving at a solution. This article is an excellent starting point for controlling the project. Archived https://bin95.com/articles/automation/induced-voltage.htm https://bin95.com/articles/automation/induced-voltage.htm Article about electromagnetic induction and induced voltage uses by Instrumentation Technicians. It includes an induced voltage simulator for new students. New https://bin95.com/articles/electrical/servo-drive-repair-and-maintenance.htm https://bin95.com/articles/electrical/servo-drive-repair-and-maintenance.htm A technician’s guide to servo drive repair and maintenance. The Servo-Drive FAQ. Dealing with servo motors and drives safely and reliably. Repair in-house or send out, also answered. Electrical https://bin95.com/articles/mechanical/bearing-grease.htm https://bin95.com/articles/mechanical/bearing-grease.htm This article by mechanical engineering expert Mike Sondalini explains the best machinery bearing lubricant grease and oil care. Grease and oil are the primary lubricants used throughout the industry to reduce friction between metal parts. Lubricants can only reduce friction if their immediate environment sustains their lubricating properties. Read to learn how. Mechanical https://bin95.com/industrial-maintenance-technician-guide.htm https://bin95.com/industrial-maintenance-technician-guide.htm It used to be a printed pocket guide for purchase; now, we have converted it to a free online app that can be updated regularly and added as a living document and reference guide designed for maintenance and operators alike. As it is browser-based, it works on any device. It will help its readers to run and maintain plants and equipment better than they have ever done before. Maintenance Management https://bin95.com/articles/automation/plc-scada-system.htm https://bin95.com/articles/automation/plc-scada-system.htm Working with SCADA systems when not properly trained and qualified can be almost as dangerous as working with PLCs without proper PLC training. This article explains the best way to learn SCADA. The author references their own company’s approach to developing the best training approach while remaining very cost-effective. Automation https://bin95.com/articles/electrical/engineering/discrete-event-plc-simulation.htm https://bin95.com/articles/electrical/engineering/discrete-event-plc-simulation.htm Simulation-based learning is no longer a novelty in undergraduate education. Generally, simulations can serve as a supplement or even a replacement for role-playing, lab experiments, or field trips. College technical instructors or vocational teachers can leverage simulation software to clarify or introduce a topic and foster exploration and process learning. Engineering https://bin95.com/articles/safety/how-to-create-training-videos.htm https://bin95.com/articles/safety/how-to-create-training-videos.htm How to create a training video that works and is boring-free? This article provides a list of steps on how to make corporate and employee training videos and video examples of each attribute. Safety https://bin95.com/articles/opinion/technical-vocational-education-training-tvet.htm https://bin95.com/articles/opinion/technical-vocational-education-training-tvet.htm Although some providers blur the meaning by primarily using the word "training", when really all they are providing is "education". (It's a sales thing.) "Training" is and should be perceived as more/better than just "education". Although both are necessary, see the definitions, metrics, and examples in this article. Opinion https://bin95.com/articles/archived/knowledge-networking-people.htm https://bin95.com/articles/archived/knowledge-networking-people.htm Networking people and information together. The most potent aspect of the knowledge network is often the most overlooked advantage. That advantage is a solution that results when two or more individuals communicate back and forth with a common goal. Archived https://bin95.com/articles/electrical/instrumentation-technician-troubleshooting.htm https://bin95.com/articles/electrical/instrumentation-technician-troubleshooting.htm Troubleshooting FAQ for new or in-training electrical and instrumentation technicians. It offers best practices and tools for diagnosing issues. Includes video. New https://bin95.com/electrical-training-simulator/ https://bin95.com/electrical-training-simulator/ Provided is must-have advice for schools and companies wanting to set up or enhance industrial distance learning programs. Explains how employers can use downtime to prepare their industrial workforce better. Electrical https://bin95.com/articles/mechanical/mechanical-aptitude-test.htm https://bin95.com/articles/mechanical/mechanical-aptitude-test.htm What is the mechanical aptitude test (MAT)? And why you should take a mechanical aptitude practice test. It is not just a mechanical test but an electrical one, too. One could call it a maintenance test or a maintenance mechanic test. Mechanical https://bin95.com/articles/maintenance-management/incumbent-worker-training-reimbursement.htm https://bin95.com/articles/maintenance-management/incumbent-worker-training-reimbursement.htm Reduce incumbent worker training costs with state employee training reimbursement programs and retraining tax credits. Next-level jobs with workforce-ready grants and other cumbersome grants may be your second choice. Maintenance Management https://bin95.com/articles/automation/cnc-plc-programs.htm https://bin95.com/articles/automation/cnc-plc-programs.htm The article "CNC Programs Software Vs. PLC Programs" details CNC programs (not Mastercam software) vs. PLC ladder logic. Think G code, M code, etc., vs. PLC programming ladder logic. Automation https://bin95.com/articles/electrical/engineering/palletizing-systems-for-food-industry.htm https://bin95.com/articles/electrical/engineering/palletizing-systems-for-food-industry.htm The palletizing systems for food industry need special features. This article explores palletizing systems for the food and beverage manufacturing industry. Engineering https://bin95.com/articles/safety/maintenance-safety-training-cal-osha.htm https://bin95.com/articles/safety/maintenance-safety-training-cal-osha.htm This maintenance safety training program (Cal OSHA) article provides a safety maintenance checklist based on California OSHA standards. The standards can be applied anywhere, regardless of location. Included is the maintenance safety program PDF so that you can share it at your safety meeting. Safety https://bin95.com/articles/opinion/maintenance-technician-jobs-training.htm https://bin95.com/articles/opinion/maintenance-technician-jobs-training.htm How do you become one? Should you? Where on the promotion/career tree is an "industrial maintenance technician" job? This article attempts to answer these questions, but it is not easy, given the muddied waters. Opinion https://bin95.com/articles/archived/dry-ice-blasting.htm https://bin95.com/articles/archived/dry-ice-blasting.htm Dry ice blasting for electric motor repair. A case study for using dry ice blasting (CO2) for an electric motor rebuilder, compared to conventional methods such as sandblasting. Also covered is how it eliminates hazardous waste disposal costs. Archived https://bin95.com/articles/automation/plc-troubleshooting.htm https://bin95.com/articles/automation/plc-troubleshooting.htm This article details the PLC troubleshooting training video, which demonstrates using a PLC to troubleshoot complex equipment in just minutes. New https://bin95.com/articles/electrical/plc-training-video-transcription1.htm https://bin95.com/articles/electrical/plc-training-video-transcription1.htm This PLC training video transcription is for the PLC wiring tutorial video on the page. NEMA has developed a set of standards for Programmable Logic Controllers. This standard recommends serious consideration be given to using an emergency stop or safety circuit. Electrical https://bin95.com/articles/mechanical/me-engineers-aptitude-test.htm https://bin95.com/articles/mechanical/me-engineers-aptitude-test.htm Mechanical engineering career aptitude tests are one of the most common, measuring knowledge of mechanical engineering technology and electrical and physical concepts. Learn how to be prepared, outperform the competition, and get hired. Mechanical https://bin95.com/articles/maintenance-management/pareto-charts-80-20-rule.htm https://bin95.com/articles/maintenance-management/pareto-charts-80-20-rule.htm Before reading this article, you probably thought you knew everything about "What is a Pareto chart?" and the 80/20 rule. With real-world Pareto chart examples, this article will show you critical application knowledge and understanding left out of textbooks and Wikipedia. Your Pareto chart could be focusing your attention on the wrong area, and you never realize it. Everyone will learn something new here or, at a minimum, have a better understanding. Maintenance Management https://bin95.com/articles/automation/production-monitoring.htm https://bin95.com/articles/automation/production-monitoring.htm Whitepaper on automated data collection for production monitoring and analysis. A 5-step guide to manufacturing data collection critical to Industry 4.0 operations. Automation https://bin95.com/articles/maintenance-management/equipment-reliability-examples.htm https://bin95.com/articles/maintenance-management/equipment-reliability-examples.htm These equipment reliability examples convey the basics of reliability engineering. Interestingly, you will learn the 4 system reliability factors to address while doing a reliability analysis on drinking glasses. Engineering https://bin95.com/articles/safety/asbestos-manufacturing-plants.htm https://bin95.com/articles/safety/asbestos-manufacturing-plants.htm Asbestos use inside manufacturing plants was common practice in the United States throughout most of the 20th century. This article helps you identify those risks and protect worker exposure to asbestos. Safety https://bin95.com/articles/opinion/mechatronics-engineer-technician.htm https://bin95.com/articles/opinion/mechatronics-engineer-technician.htm Mechatronics engineer, mechatronics technician, and mechatronics education in a commentary about the USA's diluted educational and employment in manufacturing. One of two articles, written to spark controversy and conversation. Opinion https://bin95.com/articles/archived/automation-automated-packaging.htm https://bin95.com/articles/archived/automation-automated-packaging.htm Increasing efficiency and reducing costs with packaging automation Automation is certainly the watchword as today's manufacturers face razor-thin profit margins, just-in-time (JIT) manufacturing, and ISO-9002/QS-1000 quality standards. Archived https://bin95.com/articles/automation/cnc-waterjet-cutting-machine.htm https://bin95.com/articles/automation/cnc-waterjet-cutting-machine.htm Explore the impact of automated cutting machines, CNC technology, and advanced waterjet cutting systems on modern manufacturing efficiency and precision. New https://bin95.com/articles/electrical/electrical-preventive-maintenance.htm https://bin95.com/articles/electrical/electrical-preventive-maintenance.htm With much of the nation buried under mountains of snow or enduring freezing temperatures, now is the time to inspect your industrial facilities for potential electrical problems. Without proper preventive maintenance on your electrical systems, disaster can happen before you have time to thaw. Electrical https://bin95.com/articles/mechanical/mechanical-engineering-newsletter.htm https://bin95.com/articles/mechanical/mechanical-engineering-newsletter.htm A peek inside 10 editions of our industrial mechanical engineering newsletter PDFs. Mechanical Engineering Newsletter for Students (Easy to understand practical application examples and tips). Here, we outline one of the weekly Mechanical Engineering Newsletter PDFs for you and give you free access to the first 10 editions of volume 1. Mechanical https://bin95.com/articles/maintenance-management/big-data-how-to-calculate-roi.htm https://bin95.com/articles/maintenance-management/big-data-how-to-calculate-roi.htm This article introduces the two elements that need to be added in most industrial big data initiatives that fail for end-users to realize their Return On Investment (ROI) goal. Gain insight on calculating ROI for industrial big data collection using a real downtime costing system, True Downtime Cost™ (TDC). Maintenance Management https://bin95.com/articles/automation/plc-programming-example-automatic.htm https://bin95.com/articles/automation/plc-programming-example-automatic.htm We wrote the PLC programming example in this article to answer a specific request from a learner, so we decided to share it with our website visitors. This PLC programming example is for manual control and automatic control. Automation https://bin95.com/articles/electrical/engineering/military-robots-hydrogen-fuel-cell.htm https://bin95.com/articles/electrical/engineering/military-robots-hydrogen-fuel-cell.htm This article discusses how the hydrogen fuel cell (hydrocell) will revolutionize the military and industrial autonomous robots industry, especially the mobile robot industry. It explores how the scaling laws of physics reveal the advantages of hydrogen fuel cell systems. Engineering https://bin95.com/articles/safety/slip-and-fall-safety.htm https://bin95.com/articles/safety/slip-and-fall-safety.htm Advice from Chip Systems International: Slip and fall advice by Chip Systems International for safety floor management around chip machines, briquetting equipment, mist collectors, and other heavy machines. Safety https://bin95.com/articles/opinion/manufacturing-career-path.htm https://bin95.com/articles/opinion/manufacturing-career-path.htm The manufacturing career path suffers from the education skills gap. Here is a commentary on how and why the USA no longer has a viable manufacturing career path for its young people—the second of two articles written to spark controversy and conversation. Opinion https://bin95.com/articles/archived/maintenance-job.htm https://bin95.com/articles/archived/maintenance-job.htm A humorous look at the old maintenance mentality. With the advent of technological advances and the movement from reactive maintenance to proactive maintenance, Bubba & Skeeter are officially deceased. Archived https://bin95.com/manufacturing-technology.htm https://bin95.com/manufacturing-technology.htm A guide to implementing manufacturing training programs for employees. It starts with tips for creating training programs, then explores case examples of implementation. A comparison of Instructor-Led vs Self-Study Courses and an interactive training delivery method decision tool are also provided. New https://bin95.com/articles/electrical/electrical-industrial-troubleshooting.htm https://bin95.com/articles/electrical/electrical-industrial-troubleshooting.htm Electrical industrial troubleshooting - Motors, controllers, and PLC. An article on electrical industrial troubleshooting with sections on industrial motor control and programmable logic controller. The article covers problem-solving with motor tests and short-circuit training. Electrical https://bin95.com/articles/mechanical/valve-maintenance.htm https://bin95.com/articles/mechanical/valve-maintenance.htm Extending the life of your valves and reducing industrial valve repair with valve maintenance. Poorly maintained valves don't last as long as they should because they're prone to sudden failures. Mechanical https://bin95.com/articles/maintenance-management/autonomous-maintenance-steps.htm https://bin95.com/articles/maintenance-management/autonomous-maintenance-steps.htm This article introduces Lean TPM autonomous maintenance step 0 and provides implementation solutions and advice. You may know the 7 steps of Autonomous Maintenance, but did you know there is a step 0 before Autonomous Maintenance Step 1? AM Step 0 first educates operators on understanding how equipment works and general maintenance best practices like TPM, predictive maintenance, RCA, etc. By starting with step 0, operators have a better understanding and increased buy-in of the other 7 AM steps, significantly improving your AM program's success and return on investment. Maintenance Management https://bin95.com/articles/automation/machining-manufacturer-plc-training.htm https://bin95.com/articles/automation/machining-manufacturer-plc-training.htm Whitepaper: A closer look at OEM PLC Training using a CNC manufacturer and PLC training example. A machine manufacturer uses other OEM parts in their equipment. Automation https://bin95.com/articles/electrical/engineering/automated-predictive-maintenance.htm https://bin95.com/articles/electrical/engineering/automated-predictive-maintenance.htm Phase Angle Diagnostic results in earlier detection than Vibration Diagnostics. The science of predictive maintenance (PdM), a Condition-based Maintenance (CBM) program, and how to detect PdM earlier and automate PdM. Engineering https://bin95.com/halloween-safety.htm https://bin95.com/halloween-safety.htm Renowned author Randy DeVaul gives Halloween safety tips for adults and children. Randy also offers tips for Halloween pet safety. Updated October 2024. Safety https://bin95.com/articles/archived/plc-networking.htm https://bin95.com/articles/archived/plc-networking.htm Some basic advice to help you with your research. There is more than one way to skin a cat. From PLC vendor-proprietary networks to OPC server, and even to a phone if you would like! Archived https://bin95.com/ebooks/process-plant-utilities-pdf.htm https://bin95.com/ebooks/process-plant-utilities-pdf.htm Comprehensive reference guide covering process plant maintenance, central utilities systems, industrial equipment fundamentals, and maintenance engineering best practices. Includes bolting, pressure vessels, PRVs, cooling towers, steam traps, compressors, and more. New https://bin95.com/articles/electrical/electrical-training.htm https://bin95.com/articles/electrical/electrical-training.htm Analyzing a faulty electrical circuit. Troubleshooting Electrical Circuits and Equipment can be a complex and hazardous process. This article describes the skills required to become an expert troubleshooter. Electrical https://bin95.com/articles/mechanical/hydraulic-component.htm https://bin95.com/articles/mechanical/hydraulic-component.htm Help with defining Fluid Temperature and Viscosity Limits. Many factors can reduce the service life of hydraulic components. Incorrect fluid viscosity is one of these factors. Mechanical https://bin95.com/articles/maintenance-management/lean-six-sigma-failures.htm https://bin95.com/articles/maintenance-management/lean-six-sigma-failures.htm Industrial and Manufacturing Wellness (IMW) way is a systemic approach to Lean Six Sigma alternatives. Lean business systems, industrial process systems, ISI 9001, and Six Sigma failures can be avoided by the Industrial and Manufacturing Wellness way. In this article, world-renowned author Mike Sondalini explains why the lean business model only works for some. Maintenance Management https://bin95.com/articles/automation/rslinx-plc-communication.htm https://bin95.com/articles/automation/rslinx-plc-communication.htm What is RSLinks Classic for PLC Communication article with simulation to walk through, practice, and test the Rockwell RSLinx software RSWho connect to PLC. Automation https://bin95.com/articles/electrical/engineering/theoretical-electrical-engineering.htm https://bin95.com/articles/electrical/engineering/theoretical-electrical-engineering.htm Answers the common question Electrical Engineering students have: Why is there so much theoretical and so little practical application instruction [hands-on] in college Electrical Engineering degree programs? Senior Instructor Don answers that common question in this article with a unique analogy that may help clarify that question for students. Engineering https://bin95.com/articles/archived/lamp-replacement.htm https://bin95.com/articles/archived/lamp-replacement.htm Do you feel like you're constantly changing bulbs in your facility? Then you probably are. View some of the highlights of Sylvania's presentation online, and download the full 28 slides. You can use this to educate your management on the cost savings of group re-lamping. Archived https://bin95.com/articles/maintenance-management/justify-maintenance-costs.htm https://bin95.com/articles/maintenance-management/justify-maintenance-costs.htm Learn how maintenance managers can justify maintenance costs, calculate downtime savings, demonstrate ROI, and build management support for preventive and predictive maintenance. New https://bin95.com/articles/electrical/hazardous-area-installations.htm https://bin95.com/articles/electrical/hazardous-area-installations.htm 92 % of sites are safer without increasing the costs of compliance. In a recent study by the Health and Safety Executive, UK, 11 out of 12 facilities had potentially dangerous hazardous area electrical & instrument installations. This White Paper attempts to help engineers and managers in the UK and elsewhere understand this subject and address the critical issues involved. Electrical https://bin95.com/articles/mechanical/clean-refinery-debottlenecking.htm https://bin95.com/articles/mechanical/clean-refinery-debottlenecking.htm Increase production while reducing expenditure within the oil and gas refinery industries and reduce CO emissions with this article on clean heat exchanger tubes. Mechanical https://bin95.com/articles/maintenance-management/cmms-implementation.htm https://bin95.com/articles/maintenance-management/cmms-implementation.htm CMMS implementation guide and recommendations for small to medium-sized companies. With the decrease in the cost of highly reliable and robust IT equipment, the benefits of a CMMS are well within reach of any organization, regardless of size. Maintenance Management https://bin95.com/articles/automation/industrial-iot-security.htm https://bin95.com/articles/automation/industrial-iot-security.htm This article covers IIoT (Industrial IoT) Security. Top Industry 4.0 solutions given on the Internet of Things security and official references on industrial IoT to keep your smart manufacturing operation secure and smart factory running. It is also very informative to anyone dealing with IoT devices, even consumers. Automation https://bin95.com/articles/electrical/engineering/rfid-fda-regulations.htm https://bin95.com/articles/electrical/engineering/rfid-fda-regulations.htm Articles and white papers are all about RFID systems for pharmaceutical distributors and the FDA regulations on drugs. The pharmaceutical supply chain is an excellent example of supply chain management, utilizing RFID for tracking and tracing systems. Engineering https://bin95.com/articles/archived/fuse.htm https://bin95.com/articles/archived/fuse.htm If you don't stock a particular fuse, documented cases show a cost of $27,000. This article will help when you don't have an exact fuse match in stock. Archived https://bin95.com/articles/automation/plc-troubleshooting-guide.htm https://bin95.com/articles/automation/plc-troubleshooting-guide.htm Develop stronger PLC troubleshooting skills. Includes a video demonstration and a free 10-question PLC troubleshooting assessment using ladder-logic screenshots and real troubleshooting scenarios. New https://bin95.com/articles/electrical/electrician-training.htm https://bin95.com/articles/electrical/electrician-training.htm The 5-Step Electrical Troubleshooting Approach. Electricians must solve problems by replacing defective equipment or components in the least time to troubleshoot electrical equipment expertly. Electrical https://bin95.com/articles/maintenance-management/tps-lean-principles.htm https://bin95.com/articles/maintenance-management/tps-lean-principles.htm As you will see in this article, the TPS Lean principle of respect for people is a difficult and often misunderstood task. For the TPS (Toyota Production System ) principle of respect, many fail to succeed because their priorities focus on what people are doing more than who the people are. Maintenance Management https://bin95.com/siemens-training/siemens-plc-programming-examples.htm https://bin95.com/siemens-training/siemens-plc-programming-examples.htm We offer this additional Counter PLC programming example article to supplement our PLC programming tutorial video. Also, some screenshots are easier to study as pictures rather than videos, so you can click on them to enlarge and study. Automation https://bin95.com/articles/electrical/engineering/hydrocarbons-chromatograph.htm https://bin95.com/articles/electrical/engineering/hydrocarbons-chromatograph.htm Chromatograph removes hydrocarbons in catalyst hydroprocessing - regeneration. When the reactors of hydroprocessing units, reformers, and other plant equipment are used for maintenance or for the catalyst's regeneration, removing all residual hydrocarbons from the system becomes necessary. Engineering https://bin95.com/articles/archived/lube.htm https://bin95.com/articles/archived/lube.htm Did you know that compressor oil costs from $900.00 to $2000.00 per drum? Auto-RX lets you in on the secrets to extend your compressor life. Archived https://bin95.com/electrical-training-simulator/plc-programming-lessons.htm https://bin95.com/electrical-training-simulator/plc-programming-lessons.htm Free hands-on PLC programming lessons for PLC simulators. This free lesson series starts with the RSLogix PLC programming environment and basic ladder logic. It then progresses through scan-cycle behavior, FIFO data handling, sequencers, shift registers, timers, counters, subroutines, and multi-mode industrial control. New https://bin95.com/articles/electrical/ups-industrial-manufacturing.htm https://bin95.com/articles/electrical/ups-industrial-manufacturing.htm An Uninterrupted Power Supply (UPS) is a perfect solution for industries that want to enable continuous power supply. It is essential to understand what factors lead to a reduced life span of your UPS batteries. This article and the included infographic will help. Electrical https://bin95.com/articles/maintenance-management/training-cost-justification-roi.htm https://bin95.com/articles/maintenance-management/training-cost-justification-roi.htm This training cost justification example highlights the key ROI for a training cost analysis of our PLC and Electrical training video courses. The PLC and electrical video courses have a unique advantage, as one purchase trains unlimited employees. Maintenance Management https://bin95.com/articles/automation/plc-programming-random.htm https://bin95.com/articles/automation/plc-programming-random.htm A universal PLC programming example of generating a more authentic exponential random number. This PLC programming example is how to program in ladder logic, the logic to generate a random number in PLCs that do not have an RND function built-in. This example is the PLC ladder logic needed to create a more authentic random number. Automation https://bin95.com/articles/archived/warp.htm https://bin95.com/articles/archived/warp.htm Get the warp out of your paper drive. A time when a warp drive is not so cool; that's when the warp drives your scrap rate up and reduces production. Archived https://bin95.com/articles/electrical/best-industrial-electrical-schematic-software.htm https://bin95.com/articles/electrical/best-industrial-electrical-schematic-software.htm Compare industrial electrical schematic drawing software: EZ Schematics Standard, Professional, and Constructor 16. Features, use, prices, export, and more. New https://bin95.com/articles/electrical/residential-electrician.htm https://bin95.com/articles/electrical/residential-electrician.htm Automated industry and retiring baby boomers increase demand. This article is a Career Guide for Residential Maintenance and Residential Electricians. The residential maintenance persons should keep the higher-paying Industrial Maintenance career option as an industrial career pathway. Electrical https://bin95.com/articles/maintenance-management/whats-true-downtime-cost.htm https://bin95.com/articles/maintenance-management/whats-true-downtime-cost.htm Predetermine the "True" cost of downtime for each profit center category. TDC is a methodology of analyzing all cost factors associated with downtime and using this information for cost justification and day-to-day management decisions. Maintenance Management https://bin95.com/articles/automation/houston-heat-treat.htm https://bin95.com/articles/automation/houston-heat-treat.htm While this heat treat case study started as an assumed PLC troubleshooting challenge, once you go through the process and details, you may notice it was a Robotic troubleshooting / Servo troubleshooting exercise. (A 2-axis robot) Automation https://bin95.com/articles/archived/crm.htm https://bin95.com/articles/archived/crm.htm Those who embrace and actively lead their organizations within a prevention strategy will lead the exceptional companies of the 21st century. Those who don't will perish. Which will you choose? Archived https://bin95.com/ebooks/cup/flange-bolting-up-practices.htm https://bin95.com/ebooks/cup/flange-bolting-up-practices.htm Four free technical articles cover flange bolting-up practices, bolt tension versus nut torque, sealing threaded pipe connections, and holiday detection in tank bottom linings. Start with flange sealing and bolt preload, then use the series menu to explore the other mechanical integrity topics. Includes diagrams, comparison tables, and practical maintenance checklists. New https://bin95.com/articles/electrical/industrial-photoelectric-sensor.htm https://bin95.com/articles/electrical/industrial-photoelectric-sensor.htm A more advanced photo sensor on canning equipment An article by author Larry Bush about how a more advanced photo sensor on a canning equipment seamer in the food processing industry had saved his job. Electrical https://bin95.com/articles/maintenance-management/lean-maintenance.htm https://bin95.com/articles/maintenance-management/lean-maintenance.htm The LEAN Maintenance Six Sigma Black Belt article explores why there are so few Six Sigma black belts in Six Sigma maintenance departments. In the manufacturing future, there will be fewer humans and more automation, thus focusing more on lean maintenance management. Maintenance Management https://bin95.com/articles/automation/plc-examples-lv.htm https://bin95.com/articles/automation/plc-examples-lv.htm This article demonstrates that working with PLC SCADA can be even more fun than you thought. We explore PLC applications in the Las Vegas entertainment industry and the advantage gained from that diverse PLC programming background. From theme park rides, sports simulators, choreographed water, and light shows to theatrical productions and much more! Automation https://bin95.com/articles/archived/mosm.htm https://bin95.com/articles/archived/mosm.htm Your current product line is the first yield. Through management of science and maintenance, you can obtain a second yield of services. This article is actually a compilation of excerpts and exhibits from the book. Archived https://bin95.com/ebooks/cup/unfired-pressure-vessel-inspections.htm https://bin95.com/ebooks/cup/unfired-pressure-vessel-inspections.htm Learn how to inspect unfired pressure vessels, locate pressure relief valves, construct vertical storage tanks, and plan tank maintenance and inspection. This four-article group connects equipment integrity, corrosion, foundations, inspection methods, and protective devices. Begin with pressure vessel inspections and explore the related guides through the series menu. New https://bin95.com/articles/electrical/planning-emergency-power.htm https://bin95.com/articles/electrical/planning-emergency-power.htm Covered are permanent backup, mobile power, and sourcing equipment. Electricity is never more precious or more scarce than after a disaster. When lights are out, telephones are disabled, and businesses shut down. Electrical https://bin95.com/articles/maintenance-management/equipment-reliability-pas-55-pww.htm https://bin95.com/articles/maintenance-management/equipment-reliability-pas-55-pww.htm This article introduces the equipment reliability program PWW (Plant Wellness Way) by the ISO 55001 asset management specialists. This article's free PDF and spreadsheet help with PASS 55 implementation and prepare you for ISO 55001. Maintenance Management https://bin95.com/articles/automation/rslogix-5000-troubleshooting.htm https://bin95.com/articles/automation/rslogix-5000-troubleshooting.htm When asked, "How do PLC troubleshoot?" most scholastic types, OEMs, etc., reply with how to troubleshoot a PLC. When most people are really asking about real-world troubleshooting equipment and processing using a PLC or PAC, not how to troubleshoot the PLC itself, this article explains the latter. Automation https://bin95.com/articles/archived/plc.htm https://bin95.com/articles/archived/plc.htm There might be more out there who could benefit from the answers to these PLC questions. Archived https://bin95.com/ebooks/cup/cooling-tower-design-operation.htm https://bin95.com/ebooks/cup/cooling-tower-design-operation.htm Five free articles explain cooling tower design and operation, steam trap selection and operation, air compressor operation and care, compressed air waste reduction, and fired packaged boiler basics. Explore utility equipment principles, common operating problems, energy losses, and maintenance checks. Start with cooling towers and use the series menu to continue. New https://bin95.com/articles/electrical/infrared-thermography-applications.htm https://bin95.com/articles/electrical/infrared-thermography-applications.htm Infrared Applications: With many examples of thermography applications for businesses, this article shows how the Online Infrared Training Center grows both careers and business revenues! Electrical https://bin95.com/articles/maintenance-management/worker-refresher-training.htm https://bin95.com/articles/maintenance-management/worker-refresher-training.htm Refresher training case study and advisory for worker retraining advocacy. An informative article by Sam McNair (CMRP) on job retraining. Points out employee retraining every 2-3 years and turnaround on that worker retraining investment. Maintenance Management https://bin95.com/articles/automation/easiest-plc-to-program.htm https://bin95.com/articles/automation/easiest-plc-to-program.htm A widespread question by those just starting is, "What is the easiest PLC to program?". This article answers that question and explains how we derived the answer. It also answers questions about the top PLC brands and the applications of PLCs. Automation https://bin95.com/articles/archived/future-technology.htm https://bin95.com/articles/archived/future-technology.htm Entering the millennium, we will see manufacturing plants becoming more and more automated. The new automation will have maintenance supervisors looking for a different type of maintenance man. Archived https://bin95.com/ebooks/cup/membrane-leaf-filtration-overview.htm https://bin95.com/ebooks/cup/membrane-leaf-filtration-overview.htm Explore two free technical articles on pressure-leaf filtration and wet scrubbing tower performance. Review filter cake, precoat and body feed, differential pressure, gas-liquid contact, liquid chemistry, and common performance problems. Start with filtration, then continue to the wet scrubber guide through the series menu. New https://bin95.com/articles/electrical/what-is-infrared-thermography.htm https://bin95.com/articles/electrical/what-is-infrared-thermography.htm What is infrared thermography? It also includes a video on what thermography is. Both contain what thermography is, how thermal imaging works, and its industrial applications like thermographic surveys, infrared thermal imaging, and more. Electrical https://bin95.com/articles/maintenance-management/competencies-and-skills.htm https://bin95.com/articles/maintenance-management/competencies-and-skills.htm Developing competencies opens new roads to worker productivity in the workplace, employability, and sustainable development. Armando Justo's article points out that competency-based training to improve employee skills will be key differentiators for the future success of organizations and countries. Maintenance Management https://bin95.com/articles/safety/plc-safety-reliability.htm https://bin95.com/articles/safety/plc-safety-reliability.htm Most seasoned vets in the industry know that PLC safety is typically covered well in the specification and design phases. They also know that during start-up [commissioning], PLC safety risk starts to increase. But what about the other 90% of the lifecycle of the equipment? This article covers 90% of the risk of working with automation. Please share this one. The life you save may be your own. Automation https://bin95.com/articles/archived/why-plcs.htm https://bin95.com/articles/archived/why-plcs.htm That was the question posed to us by one of our readers, so we hope this helps. Archived https://bin95.com/articles/electrical/infrared-data-surveys.htm https://bin95.com/articles/electrical/infrared-data-surveys.htm Here is some help with common problems in gathering accurate infrared data. This article is about reducing infrared data errors when conducting infrared scanning surveys for electrical equipment testing and building scanning. This infrared data article is an excellent addition to our many resources for troubleshooting electrical problems. Electrical https://bin95.com/articles/maintenance-management/maintenance-managers.htm https://bin95.com/articles/maintenance-management/maintenance-managers.htm Detail how a savvy maintenance manager can cause organizational change and why. Improve the management and control capabilities of the maintenance function by using the proper KPIs. These advanced knowledge and insights are invaluable for the Maintenance Manager's career planning. Maintenance Management https://bin95.com/articles/automation/cnc-maintenance-plc-troubleshooting.htm https://bin95.com/articles/automation/cnc-maintenance-plc-troubleshooting.htm The CNC PLC troubleshooting flowchart example in this article explores the scenario in which the CNC machine won't cycle start because the safety door is closed, and the CNC is not detecting the signal. From machine operator level CNC troubleshooting to maintenance technician PLC troubleshooting. Automation https://bin95.com/articles/maintenance-management/total-productive-maintenance-definition.htm https://bin95.com/articles/maintenance-management/total-productive-maintenance-definition.htm Total Productive Maintenance: What is it? TPM is much like a successful marriage. After the honeymoon, he has his stereotypical job, and she has hers. We can easily trace the common denominator when we consider that a similar but much more severe phenomenon has occurred for decades in the industry. Maintenance Management https://bin95.com/articles/automation/industry-40-in-usa.htm https://bin95.com/articles/automation/industry-40-in-usa.htm A significant drawback to Industry 4.0 that only some write about is the maintenance of an Industry 4.0 plant. The maintenance aspect is a much more substantial and immediate drawback than even the commonly known significant concern of security and the lesser concern of system integration standards. Maintenance of 4.0 systems has and will continue to result in considerable increases in process downtime. In this article, we explore the barriers to overcoming the maintenance/downtime drawbacks of a 4.0 system. Automation https://bin95.com/articles/maintenance-management/training-recession.htm https://bin95.com/articles/maintenance-management/training-recession.htm Recession survival tips on how and why not to cut training. About the methods for US Manufacturing Industry to adjust for the knowledge vacuum caused by retiring baby boomers with training, while dealing with tight training budgets during a recession. Maintenance Management https://bin95.com/articles/automation/plc-technician-training.htm https://bin95.com/articles/automation/plc-technician-training.htm What PLC Technician training should a company look for in their new hires and current employees? With your electricians, you look for hands-on instructor-based training and evaluation (not just academic education); why should your PLC technician training requirements criteria be anything less? Automation https://bin95.com/articles/maintenance-management/cmms-systems-integration-solutions.htm https://bin95.com/articles/maintenance-management/cmms-systems-integration-solutions.htm CMMS integration with current systems, solutions - and implementation. This article offers insight into integrating your CMMS or Maintenance Management Systems with your inventory, accounting, purchasing systems, and other enterprise management systems. Within are some examples of CMMS/Accounting system integration while touching on shop floor data systems and SCADA. Maintenance Management https://bin95.com/articles/automation/plc-controller-failure-rate.htm https://bin95.com/articles/automation/plc-controller-failure-rate.htm This article answers the question, 'What are PLC controller failure rates?' It also covers equipment failure rate from a PLC failure rate perspective (automation controller). Automation https://bin95.com/articles/maintenance-management/equipment-failure-cost.htm https://bin95.com/articles/maintenance-management/equipment-failure-cost.htm Excerpts from Mike Sondalini's book 'Defect and Failure True Costing'. The details of the defect cost and equipment failure cost are covered. Excerpts from the author's book about DAFT Cost Management explore production cost and the cost of failure, which is a must-read for business operations management. Maintenance Management https://bin95.com/articles/automation/pac-vs-plc.htm https://bin95.com/articles/automation/pac-vs-plc.htm This PLC PAC Difference article defines the PAC automation controller in relationship to the PLC, a PLC vs PAC comparison. This article explains the need to differentiate when requesting and delivering PAC and/or PLC training. Automation https://bin95.com/articles/maintenance-management/maintenance-management-plc.htm https://bin95.com/articles/maintenance-management/maintenance-management-plc.htm PLCs are the brains of your operation. When the PLC (Programmable Logic Controllers) is not functioning properly, lines shut down, plants shut down, and even city bridges and water stations cease to operate. A company can lose thousands to millions with one little PLC in an electrical panel you never knew existed. Maintenance Management https://bin95.com/articles/automation/industrial-network-security.htm https://bin95.com/articles/automation/industrial-network-security.htm Industrial network security solutions essential to today's PLC - SCADA security. Lack of security on an industrial network could cause a severe threat to the system and the personnel involved; in fact, production machine networks without proper protection can cause physical damage to man and machine. This article should help you. Automation https://bin95.com/articles/maintenance-management/equipment-criticality.htm https://bin95.com/articles/maintenance-management/equipment-criticality.htm The Japanese way to decide equipment criticality Equipment criticality determines what level of preventative maintenance to use. What type and amount of condition monitoring is to use, and what kind and amount of observation from the operators is required? We can learn from Mike's visit to a major Japanese manufacturer. Maintenance Management https://bin95.com/industrial-training-videos/ab-plc-dh485-rs232-usb.htm https://bin95.com/industrial-training-videos/ab-plc-dh485-rs232-usb.htm Converting AB PLC DH485 to RS232 and then to USB can be tricky. ... This article is a guide to connecting a PLC to a laptop with only USB ports. This article covers finding the port number for a USB converter, the dos and don'ts of using Allen Bradley cables with a USB converter, and some money-saving tips when purchasing cables. Automation https://bin95.com/articles/maintenance-management/overall-equipment-effectiveness-oee.htm https://bin95.com/articles/maintenance-management/overall-equipment-effectiveness-oee.htm Many maintenance departments today still do not effectively utilize the OEE tool. Overall, Equipment Effectiveness is a benchmarking tool as well as an analysis tool. This article covers what OEE is, why you should use it, and how to use it. Maintenance Management https://bin95.com/articles/automation/pid-controller-design.htm https://bin95.com/articles/automation/pid-controller-design.htm Model-Based Tuning Methods for PID Controllers. Discussed are the qualities required for "good" dynamic process data and tuning methods for dynamic modeling the process data for controller design. Performing process data studies with the PID controller in an automatic (closed loop) is standard. Automation https://bin95.com/articles/maintenance-management/organizational-change-management.htm https://bin95.com/articles/maintenance-management/organizational-change-management.htm Focus On Results and Change the Culture Along the Way. Equipment becomes more reliable, costs go down, and behaviors change along the way. The key is focusing on results that will get people's attention on the plant floor and the key decision-makers offices. Maintenance Management https://bin95.com/articles/automation/preventive-maintenance-technology.htm https://bin95.com/articles/automation/preventive-maintenance-technology.htm Networking is enabling New Possibilities for Preventive Maintenance. Read about how the ability to extract raw data from a device, machine, or appliance and convert that data into useful information transforms decision-making from an art to a science. Automation https://bin95.com/articles/maintenance-management/change-management-plan-example.htm https://bin95.com/articles/maintenance-management/change-management-plan-example.htm Change Management Plan and Business Case Study. Maintenance Management https://bin95.com/articles/automation/oee-automated-data-collection.htm https://bin95.com/articles/automation/oee-automated-data-collection.htm OEE Reports - Automated Capturing & Recording of Availability Data Moving Beyond Manual Data Collection & Manual Data Compilation. Automated capturing and recording of "Availability Information" is covered in this article. Future articles will address the automated data collection of Performance Rate and Quality Rate. Automation https://bin95.com/articles/maintenance-management/change-management-articles-2018.htm https://bin95.com/articles/maintenance-management/change-management-articles-2018.htm Change Management Article, Reliability to Reduce Downtime. Maintenance Management https://bin95.com/articles/maintenance-management/cmms-facility-maintenance-management.htm https://bin95.com/articles/maintenance-management/cmms-facility-maintenance-management.htm CMM/CMMS - Facility Maintenance Management Software Facility and fleet computerized maintenance management software help. While recording downtime, this article will make you more effective. Maintenance Management https://bin95.com/articles/maintenance-management/cmms-roi-calculator.htm https://bin95.com/articles/maintenance-management/cmms-roi-calculator.htm How to cost-justify your CMMS program. A Return on Investment (ROI) calculation results in a value that represents the benefits received from a project against the total costs of the project. Maintenance Management https://bin95.com/articles/maintenance-management/cmms-reliability.htm https://bin95.com/articles/maintenance-management/cmms-reliability.htm A Computerized Maintenance Management System is an essential aspect of CMMS software. The criteria for CMMS are to satisfy facility reliability and validity needs. Maintenance Management https://bin95.com/articles/maintenance-management/asset-management.htm https://bin95.com/articles/maintenance-management/asset-management.htm The Japanese Path to Maintenance Excellence. Asset management series by world-renowned maintenance author, Mike Sondalini who visits Japan to report on the Japanese way of doing maintenance. Maintenance Management