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Autonomous Maintenance Reliability Training Program

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A Best Practice Maintenance & Engineering Reliability Training Program

Reliability Training Program

 

This Reliability Engineering Training, is very much needed for Lean manufacturing operators and maintenance, as it helps learners to understand the equipment in process and manufacturing companies and also various factors that are required to be adopted in this process. The machine operator is the core aspect of lean manufacturing and plays a major role in producing machinery products thus he or she should be well trained and familiar with all techniques to make production higher. Besides, machine operators are also concerned about equipment maintenance reliability training.

 

An important TPM step (by Kunio Shirose) common in Lean manufacturing programs, is to perform autonomous maintenance. Autonomous maintenance is obtained by the education and training of equipment operators on their equipment and maintenance practices. While the first 7 steps of autonomous maintenance focus on general overview and planning, this Autonomous Maintenance Reliability Training Level 2 Program concentrates on more detailed equipment and maintenance training in plain words that even non-maintenance personnel can learn from.

 

Printing these training newsletters for machine operators helps them better understand how the equipment and maintenance engineering works. Bring your Operators and facility up to Autonomous Maintenance Level 2! This training creates greater ownership of the production process by operators.

 

You are encouraged to share the training newsletters and articles in this TPM program with all your operators, maintenance, and engineering. So only one purchase per physical facility is required. Nowhere else can you find 30 weeks of maintenance and reliability training for all employees for less than $159.  Training for everyone in the facility for less than $6 per Week!

 

Great for cross-training of maintenance and engineering personnel too! All employees understanding the equipment and the role of maintenance is the key to Autonomous Maintenance and world-class performance.

 

Educational Institutions: We would like to provide educational maintenance newsletters (30) and articles (150) below, free to your staff and students. Please contact us if interested. This will give them additional real-world practical knowledge and experience at no cost to your institution. Students: If you would like access to both for free, have your educational institution contact us to request free copies for you and all the students. Thanks

 

Purchase all 3 programs, get Simulator for free.
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An in-house training program kit you can use to meet your specific needs.

TOPICS LIST & Category


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Checklist and Article Titles ListTitle Category
Bucket Elevator Design NotesBucket Elevator
Protecting bearings in dusty places.Bulk Materials
Changing the service duty of a pump.Fluid Mechanics
Flange bolting-up practices.Plant Engineering
Open trickle chutes for wet and sticky products.Bulk Materials
Maintenance costs capital moneys.Asset Management
Tracking large rotating equipment.Bulk Materials
Ultrasonic level detectors - Consider these experiences.Instrumentation
Chemical corrosion.Chemistry
Shaft sealing with a packed gland.Pumping
Some quality paradigms are expensive.Asset Management
Rotating tyre and trunnion wear.Bulk Materials
Bitumen roadway repairs.Civil Engineering
Grease - use the right one for the job.Lubrication
Fault finding techniques.Maintenance
The continuous improvement of Thomas Edison.Asset Management
Vibration and out-of-balance equipment.Mechanics
Get mechanical seals working properly.Pumping
Effects of running centrifugal pumps on the right end of the pump curve.Pumping
Pressure equipment inspections.Process Equipment
Net positive suction head.Pumping
How control valves operate.Process Control
Bridging in silos and hoppers.Bulk Materials
Glued and applied coatings.Chemistry
Vibration and its control.Mechanics
Corrosion in agitated conditions.Process Equipment
Keep gearboxes running.Mechanics
The importance of fit, tolerance and clearance.Maintenance
Bucket elevator experiences.Bulk Materials
Preheat for welds and when to apply it.Welding
Can your spare parts be made locally?Maintenance
Failure analysis of gearbox, fan, bearing & shaft.Asset Management
Planning maintenance well.Asset Management
Job types on work orders.Maintenance
Isolation valves for different chemical services.Process Equipment
Polyethylene - its properties and uses.Plastics
Performance reviews.Man Management
Maintenance Planning and Scheduling.Maintenance
Valuable secrets in every work order report.Maintenance
Welding plastics.Plastics
Making stairs, walkways and platforms.Plant Engineering
Radar level detectors.Instrumentation
Agitator shafts steady bearing problems.Process Equipment
Job descriptions tell tradesmen what to do.Maintenance
Heating liquids by steam sparging.Process Equipment
Separation and segregation of dangerous goods.Safety
Differential pressure transmitters.Instrumentation
Magnetic drive (magdrive) pump experiences.Pumping
Equipment identification tags save time.Maintenance
Sizing pipelines easily.Fluid Mechanics
Confined space entry practices.Safety
Magnetic flow meters.Instrumentation
Angular contact bearing use.Machinery
Preventive maintenance stops breakdowns.Maintenance
Fiberglass construction and repairs.Process Equipment
Shaft alignment on pumps.Pumping
Control systems can trick operators.Process Control
Shaft coupling selection issues.Machinery
Use written work instructions.Maintenance
Centrifugal pump cavitations.Pumping
Stress in metals.Metallurgy
Pneumatic actuator experiences.Pneumatics
Locating pressure relief valves.Process Equipment
Use words on work orders instead of code numbers.Maintenance
How fluid flows in pipes.Fluid Mechanics
Equipment and plant layout for improved maintenance.Maintenance
Capacitance level probes.Instrumentation
Spherical roller bearing use.Machinery
Watch keeping - added value from operators.Maintenance
Bronze - use the right one in the right place.Metallurgy
Converting bearings from oil bath to greased lubrication.Machinery
Temperature sensing elements.Instrumentation
Changing out dust collector bags.Bulk Materials
Components of an effective maintenance system.Maintenance
Electric motor problems.Electrical
Pulse jet dust collectors.Bulk Materials
Plastic air pipelines for instruments and control valves.Pneumatics
Peristaltic (Hose) pump problems.Pumping
Have good valve decontamination practices.Safety
Metal corrosion basics.Chemistry
V-belt drives.Machinery
Water hammer and its control.Fluid Mechanics
Helical rotor pumps - benefits and limitations.Pumping
Predictive maintenance - the way of the future.Maintenance
Vertical bulk liquid steel storage tanks.Process Equipment
Metal fatigue failure.Metallurgy
Proximity switches.Process Control
Chain drives.Machinery
How accounting policies affect maintenance costs.Maintenance
Safety shower installation.Safety
Cooling tower design, operation and use.Process Equipment
Static electricity basics.Electrical
How O-rings work.Hydraulics
What is Life cycle costing?Plant Engineering
Steam trap operation and selection.Plant Engineering
Hazardous areas for dusts and flammables.Electrical
Using pH meters.Instrumentation
Sealing threaded connections properly.Plant Engineering
Air Compressor Operation & CarePlant Engineering
Heat Exchanger Design & UseThermodynamics
Job Safety on Hazardous & Dangerous WorkSafety
Process Logic Controller (PLC) BasicsProcess Control
Centrifugal Pump Life Extension - The VolutePumping
Gear Pump operation and maintenancePumping
Reducing wear in abrasive conditionsBulk Materials
Tools to Focus on Plant ReliabilityMaintenance
Using Liquid Manometers for Measuring PressureFluid Mechanics
Oil - How clean does it have to be?Lubrication
Spread Forces through Equipment & Reduce BreakdownsMechanics
Cyclone Separators - Low Cost Particle RemovalBulk Materials
Reliability Centered Maintenance (RCM) - What is it?Maintenance
Electrical Motor Current Protection Saves Your PlantProcess Control
Setup Tank Agitators Gearboxes for a Long-life at Low Cost.Process Equipment
Holiday Detection in Above-ground Tank Bottom Lining Inspection.Process Equipment
Root Cause Analysis Answers Your ProblemsMaintenance
Control Loops - Masters of Automatic ControlProcess Control
Gluing Plastic Pipes so You Can Trust ThemPlastics
Is your wet scrubbing tower working?Process Equipment
Metering & Dosing pump OperationProcess Equipment
Flow Meters - Don't ever believe what they tell youInstrumentation
Plant Compressed air waste reductionPneumatics
Non-destructive testing of weldsWelding
Dust control conceptsBulk Materials
Electric motor variable speed drives operationProcess Control
Rolling bearing vibration detectionCondition Monitoring
Rotating shafts under bending stressStrength of Materials
The Big Bang - Starting and stopping equipment under load.Mechanics
Orifice plate flow meter measurementInstrumentation
6 Secrets of trouble-free lubrication successLubrication
Moving slurries aboutPumping
Belt conveyor tuningBulk Materials
Effect of process changes on electric motorsProcess Control
Pump life extension - the impellerPumping
Heat Transfer BasicsThermodynamics
Fired Packaged Boiler BasicsBoilers
Conductivity meter operation & useProcess Control
Lubrication cleanliness & filtrationLubrication
The 9 great benefits of a CMMSAsset Management
Mechanical level sensor types and use.Instrumentation
Membrane and leaf filtration overview.Process Equipment
Dust bag selection for bag houses.Bulk Materials
Tracking belts on elevators and conveyors.Bulk Materials
Budgets - what to do and how to use them.Asset Management

 

Plus topics covered in the 20 eBook included in this bundle ...

1.
Reliability training plan
Do-it-yourself reliability Training Newsletters
training supports Lean Manufacturing too
2.
150 maintenance articles
"The Maintenance Bible"
(150 best practice
articles)
Maintenance Reliability engineering
3.
20 best practices ebooks
20 best practice
e-Books
Best practices manufacturing
4.
Bearing Lubrication reliability increased
Bearing Lubrication
Simulation
Software/Game
Maintenance reliability training for bearing lubrication

 

"A library you can quickly search and print on demand!"

 

Lean Manufacturing can be described as a method to reduce the waste of materials and make businesses more profitable. It is a cost-effective method, applied for full utilization of raw materials with less waste, and also known for creating a less time-consuming process. Lean is a very popular term that involves a production method introduced by Toyota out of a desire to emphasize the reduction of extra expenses in any organization and manufacturing companies. In nutshell, it is an important methodology that is applied by any company to make its resources highly efficient, to increase the production capacity, and earn maximum profit.

What the users have said about this reliability training program?

Jeff Hamiton, Coors (Brewery)
Maintenance, USA

I copied the 3(free) flyers from your web site and took them to a staff meeting last week. Our Asset CARE Staff liked them so much they took them away from me. One question - did I understand you correctly. I can make as many copies and distribute them throughout our company as I choose?

Steve Molnar, Maintenance Services
Manager, David Power Pty Ltd

We have been subscribing to your flyer (Articles) for probably 2.5 years now, will continue to do as i enjoy the content and so do our employee. I(read) your flyer(Articles) regularly and then distribute the articles to my employees at all levels.

 

Gerente de Manuteno, Maintenance Manager
Companhia Paraibuna de Metais, Brazil

In spite of the language barrier (we speak Portuguese here in Brazil) the flyer (Articles) has been and still is very useful to me, my engineer and supervisors. There are very good topics to use during our training program.

Alan Bainbridge, Maintenance Engineer
Armstrong World Industries, Victoria, Australia

Here we have 6 fitters and 1 sparks who all read the flyer (Articles) as soon as it is added to the binder that stays in the lunchroom. I have heard it used to settle arguments and bets, so please have no doubt about your target audience. Sure, not all the content of every issue is devoured by everybody but there is usually something for everyone.

 

Karen Chew, Maintenance Engineer
Tiwest JV, Kwinana

Thanks Mike, We are all still enjoying your newsletters (on CD) immensely. The topics are always extremely useful to us and we find the articles well written and easy to understand.

Bob - Operations Manager
An electrical and mechanical contractor

I make 4 photocopies and distribute to my Works Manager and 3 Foremen. They tend to circulate it to their guys to read so your technical items are well read. Keep up the good work - it's appreciated.