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Maintenance Safety Training Programs (Cal OSHA)

Included is the maintenance safety program PDF

 

 

This Maintenance Safety Training Programs (Cal OSHA) article is a safety maintenance checklist based on California OSHA standards, but can be applied anywhere. Included is the maintenance safety program PDF, so you can share at your safety meeting. As maintenance occupational safety is sometimes lacking.

 

maintenance safety training


Below is one of the many guides and templates (over 150) included in the Maintenance Policy and Procedures KIT

 

Maintenance Safety Training Program

The class names are bold highlighted. Each department will have certain safety training classes required for each employee. Each department will coordinate their initial and annual training requirements with the Safety Department. The Safety Department will publish and distribute an annual training plan and schedule. Additions and/or modifications to the schedule may occur and will be promulgated as required. The class trainer will keep a record of attendees at each class for Safety Department and will forward copies to the employee’s department and Personnel Department.

 

1. Forklift

(See MPP kit resources)

1.1 Compliance requirements – CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 4, Sec. 3649-3699
1.2 Forklift-Initial Certification – Forklift Drivers and Maintenance personnel – when hired
1.3 Forklift-Annual Recertification – Same – Annual
 

2. Electrical


2.1 Compliance requirements - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 1, Sec. 2299-2599, Group 2, Sec. 2700-2974, and Group 2, Sec. 3390
2.2 Electrical-general – All, Annual
2.3 Electrical-operator – All, Annual
2.4 Electrical-electrician – All, Annual
 

3. Lockout/Tagout

(See MPP kit resources)

3.1 Compliance requirements – CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7
3.2 LOTO Electrical – All, Annual
3.3 LOTO Mechanical – All, Annual
3.4 LOTO Operator – All, Annual
 

4. Respiratory Protection

(See MPP kit resources)

4.1 Compliance requirements - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 16, Sec. 5139-5155
4.2 Respiratory Training – Welders-All, Annual
 

5. First Aid


5.1 Compliance Requirements - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 2, Sec. 3400
5.2 Basic First Aid – Supervisors, Volunteers, Annual Refresher
5.3 Advanced First Aid – Supervisors, Volunteers, Annual Refresher
5.4 CPR – Supervisors, Volunteers, 3 Years
 

6. Hot Work Permit

(See MPP kit resources)
6.1 Compliance Requirements - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 9, Sec. 4649-4665 and Group11, Sec. 4648-4853
6.2 Training Issuer – All Supervisors, Annual
6.3 Training Receiver – All Maintenance, Annual
 

7. Hearing Conservation

(See MPP kit resources)
7.1 Compliance Requirements - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 15, Sec. 5095-5100
7.2 Training – All, Annual
7.3 Initial Testing – All, When Hired
7.4 Yearly Testing – All, Annual
7.5 Compliance Signage Posting – Entrance Points to high noise areas
 

8. Fall Protection

8.1 Compliance requirements - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 4, Sec. 3207-3239 and 3270-3280
8.2 Hazard Training & Identification – All, Annual
8.3 Harness connection point installation & testing – Maintenance
8.4 Harnesses – Users, Annual
8.5 Posting & signage - Plantwide
 

9. Confined Space Permit

(See MPP kit resources)
9.1 Compliance Requirements - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 16, Sec. 5156-5158
9.2 Training : Authorized Entrant – Maintenance
9.3 Training : Attendant – Maintenance
9.4 Training : Entry Supervisor – Supervisors, Maintenance
9.5 Compliance Signage Posting – Confined Spaces
9.6 Emergency Rescue & Removal Contingency – Maintenance, Supervisors
 

10. Hazardous Materials – All

10.1 Training and Compliance Requirements - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 16, Sec. 5739-5223 and Group 20, Sec. 5415-5629
10.2 HAZWOPER - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 16, Sec. 5192
10.3 HAZMAT - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 16, Sec. 5192
  10.3.1 Acids
  10.3.2 Caustics
  10.3.3 Ammonia (if ammonia used at plant)
    10.3.3.1 Initial 40 hour course
    10.3.3.2 Annual 12 hour re-certification
 

11. Blood Borne Pathogens

11.1 Compliance Requirements - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 16, Sec. 5193
11.2 Training Shift Representatives – Emergency Responders, Annual
11.3 Training General Employees – All, Annual
11.4 First Aid Response Kits -  First Aid Office
11.5 Compliance Signage Posting – Plantwide
11.6 Compliance Log & Report Forms – First Aid Office
 

12.Aerial Lift (Genie Boom)

12.1 Compliance Requirements - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 4, Sec. 3620-3648
12.2 Training – Maintenance, Annual
 

13. Scissor Lift

13.1 Compliance Requirements – CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 13, Article 16, Sec. 6388
13.2 Training – Maintenance, Annual
 

14. Portable Fire Extinguisher

14.1 Compliance Requirements - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 157, Sec. 6151
14.2 Training – All, Annual
 

15.Personal Protective Equipment

15.1 Compliance Requirements – CAL-OSHA Title 8, Division 1, Chapter 4, Subchapter 7, Group 2, Sec. 3380-3389
15.2 Training – All, Annual
 

16. Ergonomics

16.1 Compliance Requirements - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 157, Sec. 5110
16.2 Training – All, Annual
 

17.Machine Guarding

17.1 Compliance Requirements - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 157, Sec. 3940-4086, 4184-4647
17.2 Training – All, Annual
 

18.Crane Operations & Rigging Safety

18.1 Compliance Requirements - CAL-OSHA Title 8, Division 1, Chapter 4 Subchapter 7, Group 157, Sec. 6151
18.2 Training – All, Annual
 

19.Shipping/Receiving Hazardous Materials

19.1 Compliance RequirementsDOT HM-181
19.2 Training – Materials, Stores, Annual

 

 

Hope this article gave you a heads up. See the Maintenance Policy and Procedures KIT (MP& P) for more maintenance safety procedures & safety audit templates.

 

Download maintenance safety program pdf and share at your next share at your safety meeting.

 

More maintenance safety resources:

Second maintenance safety training sample from the MP& P.

Related maintenance safety article.

Related safety management book.

Related maintenance safety course.

Related maintenance safety video.

More maintenance safety training resources on Compliance Online.

 

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Maintenance Safety Topics:


cal osha, safety training programs, maintenance safety, work safe, safety program pdf, safety meeting, safety management


See also - osha standards, confined space, safety maintenance checklist, occupational safety, safety procedures, osha guidelines.

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