Maintenance Safety Training Programs (Cal OSHA)
Included is the maintenance safety program PDF
This Maintenance Safety Training Programs (Cal OSHA) article is a safety maintenance checklist based on California OSHA standards, but can be applied anywhere. Included is the maintenance safety program PDF, so you can share at your safety meeting. As maintenance occupational safety is sometimes lacking.
Below is one of the many guides and templates (over 150) included in the Maintenance Policy and Procedures KIT
Maintenance Safety Training Program
The class names are bold highlighted. Each department will have certain safety training classes required for each employee. Each department will coordinate their initial and annual training requirements with the Safety Department. The Safety Department will publish and distribute an annual training plan and schedule. Additions and/or modifications to the schedule may occur and will be promulgated as required. The class trainer will keep a record of attendees at each class for Safety Department and will forward copies to the employee’s department and Personnel Department.
1. Forklift
(See MPP kit resources)1.2 Forklift-initial certification – forklift drivers and maintenance personnel – when hired
1.3 Forklift-annual recertification – same – annual
2. electrical
2.2 Electrical-general – all, annual
2.3 Electrical-operator – all, annual
2.4 Electrical-electrician – all, annual
3. lockout/tagout
(see MPP kit resources)3.2 LOTO electrical – all, annual
3.3 LOTO mechanical – all, annual
3.4 LOTO operator – all, annual
4. respiratory protection
(see MPP kit resources)4.2 Respiratory training – welders-all, annual
5. first aid
5.2 Basic first aid – supervisors, volunteers, annual refresher
5.3 Advanced first aid – supervisors, volunteers, annual refresher
5.4 CPR – supervisors, volunteers, 3 years
6. hot work permit
(see MPP kit resources)6.2 Training issuer – all supervisors, annual
6.3 Training receiver – all maintenance, annual
7. hearing conservation
(see MPP kit resources)7.2 Training – all, annual
7.3 Initial testing – all, when hired
7.4 Yearly testing – all, annual
7.5 Compliance signage posting – entrance points to high noise areas
8. fall protection
8.2 Hazard training & identification – all, annual
8.3 Harness connection point installation & testing – maintenance
8.4 Harnesses – users, annual
8.5 Posting & signage - plant-wide
9. confined space permit
(see MPP kit resources)9.2 Training : authorized entrant – maintenance
9.3 Training : attendant – maintenance
9.4 Training : entry supervisor – supervisors, maintenance
9.5 Compliance signage posting – confined spaces
9.6 Emergency rescue & removal contingency – maintenance, supervisors
10. hazardous materials – all
10.2 Hazwoper - Cal-OSHA title 8, division 1, chapter 4 subchapter 7, group 16, sec. 5192
10.3 Hazmat - Cal-OSHA title 8, division 1, chapter 4 subchapter 7, group 16, sec. 5192
10.3.1 Acids
10.3.2 Caustics
10.3.3 Ammonia (if ammonia used at plant)
10.3.3.1 Initial 40 hour course
10.3.3.2 Annual 12 hour re-certification
11. blood borne pathogens
11.2 Training shift representatives – emergency responders, annual
11.3 Training general employees – all, annual
11.4 First aid response kits - first aid office
11.5 Compliance signage posting – plant-wide
11.6 Compliance log & report forms – first aid office
12.aerial lift (genie boom)
12.2 Training – maintenance, annual
13. scissor lift
13.2 Training – maintenance, annual
14. portable fire extinguisher
14.2 Training – all, annual
15.personal protective equipment
15.2 Training – all, annual
16. ergonomics
16.2 Training – all, annual
17.machine guarding
17.2 Training – all, annual
18.crane operations & rigging safety
18.2 Training – all, annual
19.shipping/receiving hazardous materials
Hope this article gave you a heads up. see the Maintenance Policy and Procedures KIT (MP& P) for more maintenance safety procedures & safety audit templates.
Download Maintenance Safety Program PDF and share at your next share at your safety meeting.
More maintenance safety resources:
Second maintenance safety training sample from the MP&P.
Related maintenance safety article.
Related safety management book.
Related maintenance safety course.
Related maintenance safety video.
Online OSHA Training Video Library
OSHA Forklift Certification Training Series
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Maintenance Safety Topics:
Cal OSHA, safety training programs, maintenance safety, work safe, safety program PDF, safety meeting, safety management
See also - OSHA standards, confined space, safety maintenance checklist, occupational safety, safety procedures, OSHA guidelines.
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