Autonomous Maintenance Reliability Training Program
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A Best Practice Maintenance & Engineering Reliability Training Program
This Reliability Engineering Training, is very much needed for Lean manufacturing operators and maintenance, as it helps learners to understand the equipment in process and manufacturing companies and also various factors that are required to be adopted in this process. The machine operator is the core aspect of lean manufacturing and plays a major role in producing machinery products thus he or she should be well trained and familiar with all techniques to make production higher. Besides, machine operators are also concerned about equipment maintenance reliability training.
An important TPM step (by Kunio Shirose) common in Lean manufacturing programs, is to perform autonomous maintenance. Autonomous maintenance is obtained by the education and training of equipment operators on their equipment and maintenance practices. While the first 7 steps of autonomous maintenance focus on general overview and planning, this Autonomous Maintenance Reliability Training Level 2 Program concentrates on more detailed equipment and maintenance training in plain words that even non-maintenance personnel can learn from.
Printing these training newsletters for machine operators helps them better understand how the equipment and maintenance engineering works. Bring your Operators and facility up to Autonomous Maintenance Level 2! This training creates greater ownership of the production process by operators.
You are encouraged to share the training newsletters and articles in this TPM program with all your operators, maintenance, and engineering. So only one purchase per physical facility is required. Nowhere else can you find 30 weeks of maintenance and reliability training for all employees for less than $159. Training for everyone in the facility for less than $6 per Week!
Great for cross-training of maintenance and engineering personnel too! All employees understanding the equipment and the role of maintenance is the key to Autonomous Maintenance and world-class performance.
Educational Institutions: We would like to provide educational maintenance newsletters (30) and articles (150) below, free to your staff and students. Please contact us if interested. This will give them additional real-world practical knowledge and experience at no cost to your institution. Students: If you would like access to both for free, have your educational institution contact us to request free copies for you and all the students. Thanks
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An in-house training program kit you can use to meet your specific needs.
TOPICS LIST & Category
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| Checklist and Article Titles List | Title Category |
| Bucket Elevator Design Notes | Bucket Elevator |
| Protecting bearings in dusty places. | Bulk Materials |
| Changing the service duty of a pump. | Fluid Mechanics |
| Flange bolting-up practices. | Plant Engineering |
| Open trickle chutes for wet and sticky products. | Bulk Materials |
| Maintenance costs capital moneys. | Asset Management |
| Tracking large rotating equipment. | Bulk Materials |
| Ultrasonic level detectors - Consider these experiences. | Instrumentation |
| Chemical corrosion. | Chemistry |
| Shaft sealing with a packed gland. | Pumping |
| Some quality paradigms are expensive. | Asset Management |
| Rotating tyre and trunnion wear. | Bulk Materials |
| Bitumen roadway repairs. | Civil Engineering |
| Grease - use the right one for the job. | Lubrication |
| Fault finding techniques. | Maintenance |
| The continuous improvement of Thomas Edison. | Asset Management |
| Vibration and out-of-balance equipment. | Mechanics |
| Get mechanical seals working properly. | Pumping |
| Effects of running centrifugal pumps on the right end of the pump curve. | Pumping |
| Pressure equipment inspections. | Process Equipment |
| Net positive suction head. | Pumping |
| How control valves operate. | Process Control |
| Bridging in silos and hoppers. | Bulk Materials |
| Glued and applied coatings. | Chemistry |
| Vibration and its control. | Mechanics |
| Corrosion in agitated conditions. | Process Equipment |
| Keep gearboxes running. | Mechanics |
| The importance of fit, tolerance and clearance. | Maintenance |
| Bucket elevator experiences. | Bulk Materials |
| Preheat for welds and when to apply it. | Welding |
| Can your spare parts be made locally? | Maintenance |
| Failure analysis of gearbox, fan, bearing & shaft. | Asset Management |
| Planning maintenance well. | Asset Management |
| Job types on work orders. | Maintenance |
| Isolation valves for different chemical services. | Process Equipment |
| Polyethylene - its properties and uses. | Plastics |
| Performance reviews. | Man Management |
| Maintenance Planning and Scheduling. | Maintenance |
| Valuable secrets in every work order report. | Maintenance |
| Welding plastics. | Plastics |
| Making stairs, walkways and platforms. | Plant Engineering |
| Radar level detectors. | Instrumentation |
| Agitator shafts steady bearing problems. | Process Equipment |
| Job descriptions tell tradesmen what to do. | Maintenance |
| Heating liquids by steam sparging. | Process Equipment |
| Separation and segregation of dangerous goods. | Safety |
| Differential pressure transmitters. | Instrumentation |
| Magnetic drive (magdrive) pump experiences. | Pumping |
| Equipment identification tags save time. | Maintenance |
| Sizing pipelines easily. | Fluid Mechanics |
| Confined space entry practices. | Safety |
| Magnetic flow meters. | Instrumentation |
| Angular contact bearing use. | Machinery |
| Preventive maintenance stops breakdowns. | Maintenance |
| Fiberglass construction and repairs. | Process Equipment |
| Shaft alignment on pumps. | Pumping |
| Control systems can trick operators. | Process Control |
| Shaft coupling selection issues. | Machinery |
| Use written work instructions. | Maintenance |
| Centrifugal pump cavitations. | Pumping |
| Stress in metals. | Metallurgy |
| Pneumatic actuator experiences. | Pneumatics |
| Locating pressure relief valves. | Process Equipment |
| Use words on work orders instead of code numbers. | Maintenance |
| How fluid flows in pipes. | Fluid Mechanics |
| Equipment and plant layout for improved maintenance. | Maintenance |
| Capacitance level probes. | Instrumentation |
| Spherical roller bearing use. | Machinery |
| Watch keeping - added value from operators. | Maintenance |
| Bronze - use the right one in the right place. | Metallurgy |
| Converting bearings from oil bath to greased lubrication. | Machinery |
| Temperature sensing elements. | Instrumentation |
| Changing out dust collector bags. | Bulk Materials |
| Components of an effective maintenance system. | Maintenance |
| Electric motor problems. | Electrical |
| Pulse jet dust collectors. | Bulk Materials |
| Plastic air pipelines for instruments and control valves. | Pneumatics |
| Peristaltic (Hose) pump problems. | Pumping |
| Have good valve decontamination practices. | Safety |
| Metal corrosion basics. | Chemistry |
| V-belt drives. | Machinery |
| Water hammer and its control. | Fluid Mechanics |
| Helical rotor pumps - benefits and limitations. | Pumping |
| Predictive maintenance - the way of the future. | Maintenance |
| Vertical bulk liquid steel storage tanks. | Process Equipment |
| Metal fatigue failure. | Metallurgy |
| Proximity switches. | Process Control |
| Chain drives. | Machinery |
| How accounting policies affect maintenance costs. | Maintenance |
| Safety shower installation. | Safety |
| Cooling tower design, operation and use. | Process Equipment |
| Static electricity basics. | Electrical |
| How O-rings work. | Hydraulics |
| What is Life cycle costing? | Plant Engineering |
| Steam trap operation and selection. | Plant Engineering |
| Hazardous areas for dusts and flammables. | Electrical |
| Using pH meters. | Instrumentation |
| Sealing threaded connections properly. | Plant Engineering |
| Air Compressor Operation & Care | Plant Engineering |
| Heat Exchanger Design & Use | Thermodynamics |
| Job Safety on Hazardous & Dangerous Work | Safety |
| Process Logic Controller (PLC) Basics | Process Control |
| Centrifugal Pump Life Extension - The Volute | Pumping |
| Gear Pump operation and maintenance | Pumping |
| Reducing wear in abrasive conditions | Bulk Materials |
| Tools to Focus on Plant Reliability | Maintenance |
| Using Liquid Manometers for Measuring Pressure | Fluid Mechanics |
| Oil - How clean does it have to be? | Lubrication |
| Spread Forces through Equipment & Reduce Breakdowns | Mechanics |
| Cyclone Separators - Low Cost Particle Removal | Bulk Materials |
| Reliability Centered Maintenance (RCM) - What is it? | Maintenance |
| Electrical Motor Current Protection Saves Your Plant | Process Control |
| Setup Tank Agitators Gearboxes for a Long-life at Low Cost. | Process Equipment |
| Holiday Detection in Above-ground Tank Bottom Lining Inspection. | Process Equipment |
| Root Cause Analysis Answers Your Problems | Maintenance |
| Control Loops - Masters of Automatic Control | Process Control |
| Gluing Plastic Pipes so You Can Trust Them | Plastics |
| Is your wet scrubbing tower working? | Process Equipment |
| Metering & Dosing pump Operation | Process Equipment |
| Flow Meters - Don't ever believe what they tell you | Instrumentation |
| Plant Compressed air waste reduction | Pneumatics |
| Non-destructive testing of welds | Welding |
| Dust control concepts | Bulk Materials |
| Electric motor variable speed drives operation | Process Control |
| Rolling bearing vibration detection | Condition Monitoring |
| Rotating shafts under bending stress | Strength of Materials |
| The Big Bang - Starting and stopping equipment under load. | Mechanics |
| Orifice plate flow meter measurement | Instrumentation |
| 6 Secrets of trouble-free lubrication success | Lubrication |
| Moving slurries about | Pumping |
| Belt conveyor tuning | Bulk Materials |
| Effect of process changes on electric motors | Process Control |
| Pump life extension - the impeller | Pumping |
| Heat Transfer Basics | Thermodynamics |
| Fired Packaged Boiler Basics | Boilers |
| Conductivity meter operation & use | Process Control |
| Lubrication cleanliness & filtration | Lubrication |
| The 9 great benefits of a CMMS | Asset Management |
| Mechanical level sensor types and use. | Instrumentation |
| Membrane and leaf filtration overview. | Process Equipment |
| Dust bag selection for bag houses. | Bulk Materials |
| Tracking belts on elevators and conveyors. | Bulk Materials |
| Budgets - what to do and how to use them. | Asset Management |
Plus topics covered in the 20 eBook included in this bundle ...
(150 best practice
articles)
e-Books
Simulation
Software/Game
"A library you can quickly search and print on demand!"
Lean Manufacturing can be described as a method to reduce the waste of materials and make businesses more profitable. It is a cost-effective method, applied for full utilization of raw materials with less waste, and also known for creating a less time-consuming process. Lean is a very popular term that involves a production method introduced by Toyota out of a desire to emphasize the reduction of extra expenses in any organization and manufacturing companies. In nutshell, it is an important methodology that is applied by any company to make its resources highly efficient, to increase the production capacity, and earn maximum profit.
What the users have said about this reliability training program?
Jeff Hamiton, Coors (Brewery)
Maintenance, USA
I copied the 3(free) flyers from your web site and took them to a staff meeting last week. Our Asset CARE Staff liked them so much they took them away from me. One question - did I understand you correctly. I can make as many copies and distribute them throughout our company as I choose?
Steve Molnar, Maintenance Services
Manager, David Power Pty Ltd
We have been subscribing to your flyer (Articles) for probably 2.5 years now, will continue to do as i enjoy the content and so do our employee. I(read) your flyer(Articles) regularly and then distribute the articles to my employees at all levels.
Gerente de Manuteno, Maintenance Manager
Companhia Paraibuna de Metais, Brazil
In spite of the language barrier (we speak Portuguese here in Brazil) the flyer (Articles) has been and still is very useful to me, my engineer and supervisors. There are very good topics to use during our training program.
Alan Bainbridge, Maintenance Engineer
Armstrong World Industries, Victoria, Australia
Here we have 6 fitters and 1 sparks who all read the flyer (Articles) as soon as it is added to the binder that stays in the lunchroom. I have heard it used to settle arguments and bets, so please have no doubt about your target audience. Sure, not all the content of every issue is devoured by everybody but there is usually something for everyone.
Karen Chew, Maintenance Engineer
Tiwest JV, Kwinana
Thanks Mike, We are all still enjoying your newsletters (on CD) immensely. The topics are always extremely useful to us and we find the articles well written and easy to understand.
Bob - Operations Manager
An electrical and mechanical contractor
I make 4 photocopies and distribute to my Works Manager and 3 Foremen. They tend to circulate it to their guys to read so your technical items are well read. Keep up the good work - it's appreciated.