CD: process, plant, mechanical, maintenance, reliability ...

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Checklist and Article Titles List

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1

Bucket Elevator Design Notes

Bucket Elevator

1

1

1

Protecting bearings in dusty places.

Bulk Materials

1

1

2

Changing the service duty of a pump.

Fluid Mechanics

1

1

3

Flange bolting-up practices.

Plant Engineering

1

1

4

Open trickle chutes for wet and sticky products.

Bulk Materials

1

1

5

Maintenance costs capital moneys.

Asset Management

1

2

1

Tracking large rotating equipment.

Bulk Materials

1

2

2

Ultrasonic level detectors – Consider these experiences.

Instrumentation

1

2

3

Chemical corrosion.

Chemistry

1

2

4

Shaft sealing with a packed gland.

Pumping

1

2

5

Some quality paradigms are expensive.

Asset Management

1

3

1

Rotating tyre and trunnion wear.

Bulk Materials

1

3

2

Bitumen roadway repairs.

Civil Engineering

1

3

3

Grease – use the right one for the job.

Lubrication

1

3

4

Fault finding techniques.

Maintenance

1

3

5

The conitnuous improvement of Thomas Edison.

Asset Management

1

4

1

Vibration and out-of-balance equipment.

Mechanics

1

4

2

Get mechanical seals working properly.

Pumping

1

4

3

Effects of running centrifugal pumps on the right end of the pump curve.

Pumping

1

4

4

Pressure equipment inspections.

Process Equipment

1

4

5

Net positive suction head.

Pumping

1

5

1

How control valves operate.

Process Control

1

5

2

Bridging in silos and hoppers.

Bulk Materials

1

5

3

Glued and applied coatings.

Chemistry

1

5

4

Vibration and its control.

Mechanics

1

6

1

Corrosion in agitated conditions.

Process Equipment

1

6

2

Keep gearboxes running.

Mechanics

1

6

3

The importance of fit, tolerance and clearance.

Maintenance

1

6

4

Bucket elevator experiences.

Bulk Materials

1

7

1

Preheat for welds and when to apply it.

Welding

1

7

2

Can your spare parts be made locally?

Maintenance

1

7

3

Failure analysis of gearbox, fan, bearing & shaft.

Asset Management

1

7

4

Planning maintenance well.

Asset Management

1

8

1

Job types on work orders.

Maintenance

1

8

2

Isolation valves for different chemical services.

Process Equipment

1

8

3

Polyethylene - its properties and uses.

Plastics

1

8

4

Performance reviews.

Man Management

1

8

5

Maintenance Planning and Scheduling.

Maintenance

1

9

1

Valuable secrets in every work order report.

Maintenance

1

9

2

Welding plastics.

Plastics

1

9

3

Making stairs, walkways and platforms.

Plant Engineering

1

9

4

Radar level detectors.

Instrumentation

1

9

5

Agitator shafts steady bearing problems.

Process Equipment

1

10

1

Job descriptions tell tradesmen what to do.

Maintenance

1

10

2

Heating liquids by steam sparging.

Process Equipment

1

10

3

Separation and segregation of dangerous goods.

Safety

1

10

4

Differential pressure transmitters.

Instrumentation

1

10

5

Magnetic drive (magdrive) pump experiences.

Pumping

2

1

1

Equipment identification tags save time.

Maintenance

2

1

2

Sizing pipelines easily.

Fluid Mechanics

2

1

3

Confined space entry practices.

Safety

2

1

4

Magnetic flow meters.

Instrumentation

2

1

5

Angular contact bearing use.

Machinery

2

2

1

Preventive maintenance stops breakdowns.

Maintenance

2

2

2

Fiberglass construction and repairs.

Process Equipment

2

2

3

Shaft alignment on pumps.

Pumping

2

2

4

Control systems can trick operators.

Process Control

2

2

5

Shaft coupling selection issues.

Machinery

2

3

1

Use written work instructions.

Maintenance

2

3

2

Centrifugal pump cavitation.

Pumping

2

3

3

Stress in metals.

Metallurgy

2

3

4

Pneumatic actuator experiences.

Pneumatics

2

3

5

Locating pressure relief valves.

Process Equipment

2

4

1

Use words on work orders instead of code numbers.

Maintenance

2

4

2

How fluid flows in pipes.

Fluid Mechanics

2

4

3

Equipment and plant layout for improved maintenance.

Maintenance

2

4

4

Capacitance level probes.

Instrumentation

2

4

5

Spherical roller bearing use.

Machinery

2

5

1

Watch keeping – added value from operators.

Maintenance

2

5

2

Bronze – use the right one in the right place.

Metallurgy

2

5

3

Converting bearings from oil bath to greased lubrication.

Machinery

2

5

4

Temperature sensing elements.

Instrumentation

2

5

5

Changing out dust collector bags.

Bulk Materials

2

6

1

Components of an effective maintenance system.

Maintenance

2

6

2

Electric motor problems.

Electrical

2

6

3

Pulse jet dust collectors.

Bulk Materials

2

6

4

Plastic air pipelines for instruments and control valves.

Pneumatics

2

6

5

Peristaltic (Hose) pump problems.

Pumping

2

7

1

Have good valve decontamination practices.

Safety

2

7

2

Metal corrosion basics.

Chemistry

2

7

3

Vee-belt drives.

Machinery

2

7

4

Water hammer and its control.

Fluid Mechanics

2

7

5

Helical rotor pumps – benefits and limitations.

Pumping

2

8

1

Predictive maintenance – the way of the future.

Maintenance

2

8

2

Vertical bulk liquid steel storage tanks.

Process Equipment

2

8

3

Metal fatigue failure.

Metallurgy

2

8

4

Proximity switches.

Process Control

2

8

5

Chain drives.

Machinery

2

9

1

How accounting policies affect maintenance costs.

Maintenance

2

9

2

Safety shower installation.

Safety

2

9

3

Cooling tower design, operation and use.

Process Equipment

2

9

4

Static electricity basics.

Electrical

2

9

5

How O-rings work.

Hydraulics

2

10

1

What is Life cycle costing?

Plant Engineering

2

10

2

Steam trap operation and selection.

Plant Engineering

2

10

3

Hazardous areas for dusts and flammables.

Electrical

2

10

4

Using pH meters.

Instrumentation

2

10

5

Sealing threaded connections properly.

Plant Engineering

3

1

1

Air Compressor Operation & Care

Plant Engineering

3

1

2

Heat Exchanger Design & Use

Thermodynamics

3

1

3

Job Safety on Hazardous & Dangerous Work

Safety

3

1

4

Process Logic Controller (PLC) Basics

Process Control

3

1

5

Centrifugal Pump Life Extension - The Volute

Pumping

3

2

1

Gear Pump operation and maintenance

Pumping

3

2

2

Reducing wear in abrasive conditions

Bulk Materials

3

2

3

Tools to Focus on Plant Reliability

Maintenance

3

2

4

Using Liquid Manometers for Measuring Pressure

Fluid Mechanics

3

2

5

Oil - How clean does it have to be?

Lubrication

3

3

1

Spread Forces through Equipment & Reduce Breakdowns

Mechanics

3

3

2

Cyclone Separators - Low Cost Particle Removal

Bulk Materials

3

3

3

Reliability Centered Maintenance (RCM) - What is it?

Maintenance

3

3

4

Electrical Motor Current Protection Saves Your Plant

Process Control

3

4

1

Setup Tank Agitators Gearboxes for a Long-life at Low Cost.

Process Equipment

3

4

2

Holiday Detection in Above-ground Tank Bottom Lining Inspection.

Process Equipment

3

4

3

Root Cause Analysis Answers Your Problems

Maintenance

3

4

4

Control Loops - Masters of Automatic Control

Process Control

3

4

5

Gluing Plastic Pipes so You Can Trust Them

Plastics

3

5

1

Is your wet scrubbing tower working?

Process Equipment

3

5

2

Metering & Dosing pump Operation

Process Equipment

3

5

3

Flow Meters - Don’t ever believe what they tell you

Instrumentation

3

5

4

Plant Compressed air waste reduction

Pneumatics

3

6

1

Non-destructive testing of welds

Welding

3

6

2

Dust control concepts

Bulk Materials

3

6

3

Electric motor variable speed drives operation

Process Control

3

6

4

Rolling bearing vibration detection

Condition Monitoring

3

7

1

Rotating shafts under bending stress

Strength of Materials

3

7

2

The Big Bang - Starting and stopping equipment under load.

Mechanics

3

7

3

Orifice plate flow meter measurement

Instrumentation

3

7

4

6 Secrets of trouble-free lubrication success

Lubrication

3

8

1

Moving slurries about

Pumping

3

8

2

Belt conveyor tuning

Bulk Materials

3

8

3

Effect of process changes on electric motors

Process Control

3

8

4

Pump life extension - the impeller

Pumping

3

9

1

Heat Transfer Baics

Thermodynamics

3

9

2

Fired Packaged Boiler Basics

Boilers

3

9

3

Conductivity meter operation & use

Process Control

3

9

4

Lubrication cleanliness & filtration

Lubrication

3

9

5

The 9 great benefits of a CMMS

Asset Management

3

10

1

Mechanical level sensor types and use.

Instrumentation

3

10

2

Membrane and leaf filtration overview.

Process Equipment

3

10

3

Dust bag selection for bag houses.

Bulk Materials

3

10

4

Tracking belts on elevators and conveyors.

Bulk Materials

3

10

5

Budgets - what to do and how to use them.

Asset Management